Product Category

Automotive Wire Twisting and Housing Inserting Machine

Automotive Wire Twisting and Housing Inserting Machine

This automotive wire twisting and housing inserting machine is a fully automatic solution for processing automotive wiring harnesses. It integrates cutting, stripping, crimping, twisting, and 2PIN waterproof housing insertion in one step, with dual CCD vision inspection and pressure monitoring to ensure stable quality. Ideal for high-efficiency production of car cables, with a max output of 600PCS/hour.

Model:

WL-GL1807

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Descriptions
Technical Data

○ All-in-one processing: cutting, stripping, crimping, twisting, and housing insertion
○ Dual CCD vision + pressure monitoring for full inspection
○ Auto rejection of defective products
○ Works with 0.22-2.5mm² wires and 2PIN waterproof housings
○ Industrial PC control with stable Windows 7 system
○ High efficiency: up to 600PCS/hour
○ High cutting accuracy: ±(0.2%*L +1) mm
○ Low maintenance with standard OTP die compatibility

Model	YH-GL1807
Main Functions	A-end: Cutting, Stripping, Crimping, Sealing (Waterproof Plug or Rubber Shell);B-end: Cutting, Stripping, Sealing (Waterproof Plug), Crimping, Twisting
Control Method	Industrial PC with Windows 7 Operating System
Wire Payoff System	Automatic Feeding, suitable for spooled or coiled wire
Inspection System	Dual-end Terminal Crimp Force Inspection, A/B-end Stripping CCD Vision Inspection, A/B-end Terminal CCD Vision Inspection,A/B-end Housing Retention CCD Vision Inspection, Wire Presence/absence Detection, Terminal Presence/absence Detection, Air Pressure Detection
Terminal Crimp Force System	Dual-channel Crimp Force Monitoring (Guanju)
Defect Handling	Automatic Rejection
Compatible Dies	OTP Vertical and Horizontal Dies
Compatible Housing	2PIN
Terminal Crimping Capacity	2T
Power Supply	50/60Hz, 220V Single Phase
Processing Length	200mm-5000mm; Open Untwisted Length: 15-35mm
Wire Cross-section Range	0.22mm²-2.5mm² (Tooling change required for different wire types)
Terminal Pitch	Standard (Ground Ring, Y-type, Aviation, and other continuous terminals)
Production Rate	Approx. 600 PCS/hour
Stripping Length	1mm-10mm
Cutting Accuracy	±(0.2%*L + 1) mm
Air Pressure	0.5-0.7 MPa (5-7 KG/cm²)
External Dimensions	656026002000 mm (excluding wire payoff stand)
Weight	Approx. 2300 KG (excluding wire payoff stand)

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Automotive Wire Twisting and Housing Inserting Machine

Wire Processing Machine

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