Please contact us if you need further assistance or have any questions.
Suzhou Crown Electronic Technology
Supply Professional Wire Processing Equipment
Tel
+86-19951197968
info@kscrown.com
Suzhou Crown Electronic Technology
Supply Professional Wire Processing Equipment
Tel
+86-19951197968
info@kscrown.com
The single-head waterproof plug insertion & housing assembly machine is a high-precision, fully automated solution designed for wire harness production requiring waterproof connectors. It integrates cutting, stripping, twisting, tinning, waterproof plug insertion, terminal crimping, and housing insertion into one system, streamlining production while ensuring consistent quality.
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Model:
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○ All-in-One Processing: Combines wire cutting, stripping, twisting/tinning, waterproof plug insertion, terminal crimping, and housing assembly in one pass, eliminating intermediate handling.
○ High-Precision Visual Inspection: Equipped with terminal CCD vision inspection, air pressure testing, and insertion force verification to ensure consistent quality.
○ Reliable Crimping Control: Dual-channel crimp force monitoring (CFM) ensures stable crimp quality and detects defects in real time.
○ Flexible Compatibility: Works with AWG#30–AWG#18 wires, multi-pin housings with different pitches, and both long/short wire applications.
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Model |
WL-GL1801F |
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Main Functions |
Side A: Cutting, stripping, twisting or tinning;Side B: Cutting, stripping, waterproof plug insertion, twisting, terminal CCD inspection, single-head housing insertion, compatible with long/short wires |
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Control System |
Industrial computer with Windows 7 operating system |
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Wire Payoff System |
Motorized wire payoff stand for spooled wires (coil packaging) |
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Inspection Devices |
Side B terminal CCD visual inspection, air pressure testing, wire presence detection, terminal presence detection, housing insertion pull-out force testing, dual-head pressure detection |
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Terminal Crimping Pressure Monitoring |
Dual-channel pressure monitoring (Crimp Force Monitor) |
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Defect Handling |
Sorting into non-conforming product area |
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Compatible Tooling |
OTP standard terminal crimping molds |
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Compatible Housings |
Multi-pin housings with different pitches |
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Terminal Crimping Unit |
Ultra-quiet servo-driven terminal crimper |
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Power Supply |
50/60Hz, 220V single-phase |
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Processing Length |
35-600mm (customizable beyond 600mm) |
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Wire Gauge Range |
AWG#30 - AWG#18, compatible with multiple specifications and 4-color wires |
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Terminal Pitch Range |
1.25-3.96mm |
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Production Capacity |
Side A crimping + Side B crimping & housing insertion: 1400-1600 wires/hour (100mm wire length);Side A stripping + Side B waterproof plug insertion, crimping & housing insertion: 1000-1200 wires/hour (100mm wire length) |
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Stripping Length |
Side A: 1-12.5mm; |
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Cutting Precision |
±(0.2%*L + 1) mm |
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Air Pressure Requirement |
0.5-0.7MPa (5-7KG/cm²) |
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Overall Dimensions |
L: 2700mm × W: 2000mm × H: 2100mm (excluding wire payoff stand footprint) |
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Weight |
Approx. 750KG ±15KG; |
Suzhou Crown Electronic Technology
Supply Professional Wire Processing Equipment
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