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Car Wiring Harness Crimping And Multi-Housing Assembly Machine Car Wiring Harness Crimping And Multi-Housing Assembly Machine

The automotive wire crimping and housing inserting machine is a fully automated solution for high-precision automotive wiring harness assembly. It handles multi-wire crimping, multi-housing insertion, and waterproof plug processing, with built-in quality checks to ensure consistent, defect-free results for automotive applications.

Model:
  • WL-GL1808
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  • Description
  • Technical Data

○ Multi-to-Multi Processing: Supports 1-to-multi / multi-to-multi insertion, simultaneously crimping 4 different terminals and inserting into 6 different housings, with customizable terminal/housing counts.
○ Wide Compatibility: Processes wires from AWG#30 to AWG#18 (up to 15 colors) and fits various pin-pitch, single-row, and double-row housings.
○ Full Quality Control: Integrated CCD inspection, insertion/pull-out force testing, pressure monitoring, and defect sorting to eliminate missing wires/terminals and crimp errors.
○ High Efficiency: Delivers 1200–1600 PCS/H (at L=200mm) with ±(0.2%*L+1) mm cutting accuracy, powered by 2T/3T servo crimping systems.
○ Flexible & Reliable: Equipped with warehouse/electric payoff systems, dual-channel crimp force monitoring, and industrial PC + motion control for stable, long-run operation.

Model

WL-GL1808

Equipment Name/Model

1808 Automotive Full-Automatic Multi-to-Multi Insertion Machine

Main Functions

1-to-multi insertion, multi-to-multi insertion; simultaneously processes 4 different terminal crimps and inserts into 6 different housings;
waterproof plug function, processing of 15 different color wires (terminal and housing quantities customizable)

Control Method

Industrial PC + Motion Control Card

Wire Payoff System

Warehouse-style payoff system / Electric payoff system

Terminal Pressure Detection System

Dual-channel pressure monitoring (crimp force)

Defect Handling

Defective product area sorting

Compatible Molds

OTP or European-style pneumatic molds

Applicable Housings

Suitable for different pin pitches, single-row and double-row housings

Terminal Crimping Capacity

2T/3T Servo Terminal Crimping Machine

Inspection & Testing Items

A-side insertion force detection, A-side pull-out force detection, A-side terminal CCD inspection, A-side pressure detection, A-side stripping CCD inspection, B-side insertion force detection, B-side pull-out force detection, B-side terminal CCD inspection, B-side pressure detection, B-side stripping CCD inspection, missing wire detection, missing terminal detection, terminal overload detection, air pressure detection, connector detection

Wire Processing Range

AWG#30 - AWG#18, suitable for 15 different color wires

Wire Storage Quantity

14PCS (customizable up to 30PCS)

Processing Length

150-800mm

Output

L=200mm, 1200-1600PCS/H (subject to actual product)

Stripping Length

A-side 1-7mm, B-side 1-7mm

Cutting Accuracy

±(0.2%*L+1) mm

Air Pressure

0.5-0.7Mpa (5-7KG/m³)

Power Supply

50/60HZ 220V Single Phase

External Dimensions

300020001370mm

Weight

Approx. 1000KG ±15KG, with matching wire rack approx. 100KG

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