Please contact us if you need further assistance or have any questions.
Suzhou Crown Electronic Technology
Supply Professional Wire Processing Equipment
Tel
+86-19951197968
info@kscrown.com

The automotive wire crimping and housing inserting machine is a fully automated solution for high-precision automotive wiring harness assembly. It handles multi-wire crimping, multi-housing insertion, and waterproof plug processing, with built-in quality checks to ensure consistent, defect-free results for automotive applications.
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Model:
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○ Multi-to-Multi Processing: Supports 1-to-multi / multi-to-multi insertion, simultaneously crimping 4 different terminals and inserting into 6 different housings, with customizable terminal/housing counts.
○ Wide Compatibility: Processes wires from AWG#30 to AWG#18 (up to 15 colors) and fits various pin-pitch, single-row, and double-row housings.
○ Full Quality Control: Integrated CCD inspection, insertion/pull-out force testing, pressure monitoring, and defect sorting to eliminate missing wires/terminals and crimp errors.
○ High Efficiency: Delivers 1200–1600 PCS/H (at L=200mm) with ±(0.2%*L+1) mm cutting accuracy, powered by 2T/3T servo crimping systems.
○ Flexible & Reliable: Equipped with warehouse/electric payoff systems, dual-channel crimp force monitoring, and industrial PC + motion control for stable, long-run operation.
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Model |
WL-GL1808 |
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Equipment Name/Model |
1808 Automotive Full-Automatic Multi-to-Multi Insertion Machine |
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Main Functions |
1-to-multi insertion, multi-to-multi insertion; simultaneously processes 4 different terminal crimps and inserts into 6 different housings; |
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Control Method |
Industrial PC + Motion Control Card |
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Wire Payoff System |
Warehouse-style payoff system / Electric payoff system |
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Terminal Pressure Detection System |
Dual-channel pressure monitoring (crimp force) |
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Defect Handling |
Defective product area sorting |
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Compatible Molds |
OTP or European-style pneumatic molds |
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Applicable Housings |
Suitable for different pin pitches, single-row and double-row housings |
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Terminal Crimping Capacity |
2T/3T Servo Terminal Crimping Machine |
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Inspection & Testing Items |
A-side insertion force detection, A-side pull-out force detection, A-side terminal CCD inspection, A-side pressure detection, A-side stripping CCD inspection, B-side insertion force detection, B-side pull-out force detection, B-side terminal CCD inspection, B-side pressure detection, B-side stripping CCD inspection, missing wire detection, missing terminal detection, terminal overload detection, air pressure detection, connector detection |
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Wire Processing Range |
AWG#30 - AWG#18, suitable for 15 different color wires |
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Wire Storage Quantity |
14PCS (customizable up to 30PCS) |
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Processing Length |
150-800mm |
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Output |
L=200mm, 1200-1600PCS/H (subject to actual product) |
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Stripping Length |
A-side 1-7mm, B-side 1-7mm |
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Cutting Accuracy |
±(0.2%*L+1) mm |
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Air Pressure |
0.5-0.7Mpa (5-7KG/m³) |
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Power Supply |
50/60HZ 220V Single Phase |
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External Dimensions |
300020001370mm |
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Weight |
Approx. 1000KG ±15KG, with matching wire rack approx. 100KG |