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Suzhou Crown Electronic Technology
Supply Professional Wire Processing Equipment
Tel
+86-19951197968
info@kscrown.com
Suzhou Crown Electronic Technology
Supply Professional Wire Processing Equipment
Tel
+86-19951197968
info@kscrown.com
As a cutting-edge integrated automation solution for multi-core wire processing, this machine is specifically designed to streamline and optimize the key manufacturing procedures of multi-core wires, including two-sided shrink tube inserting, terminal crimping, and housing inserting. It breaks through the bottlenecks of traditional manual or semi-automatic processing, realizing a seamless connection between multiple processes and setting a new benchmark for efficiency, precision, and stability in the wire harness manufacturing industry.
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Model:
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○ Equipped with a high-precision servo drive system and an intelligent control module, the machine achieves exceptional processing accuracy. The shrink tube inserting mechanism features adaptive clamping and positioning technology, which can precisely fit shrink tubes of different specifications onto both ends of multi-core wires, ensuring uniform spacing and firm fixation without damaging the wire insulation layer. The terminal crimping unit adopts a multi-station progressive crimping structure, effectively guaranteeing the electrical conductivity and mechanical strength of the terminal connection.
○ In terms of housing inserting, the machine is equipped with a vision recognition system and a flexible manipulator. It can automatically identify the model and orientation of various wire housings, and complete the accurate insertion of crimped terminals into the housing slots with a success rate of over 99.8%. The entire process is fully automated, from wire feeding, stripping, shrink tube inserting, crimping to housing inserting, without manual intervention, which not only reduces labor costs but also avoids human errors caused by fatigue or operational differences.
○ Widely applied in the manufacturing of automotive wire harnesses, industrial control cables, consumer electronics wires, and new energy vehicle wiring systems, this machine helps enterprises significantly improve production efficiency by more than 300% compared with manual processing, reduce defective rates to less than 0.2%, and enhance the overall quality and competitiveness of products. It is an indispensable core equipment for modern wire harness enterprises to realize intelligent transformation.
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Model |
WL-HTCJK04 |
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Functions |
Feeding, cutting, inserting sleeves, visual color sorting, terminal pressure detection, and visual inspection of terminals and housings. |
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Processing range |
Heat shrink tubing, length: 50mm |
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Production cycle time |
8s/pcs×4 lines (theoretical calculation result) |
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Positioning method |
Positioning: ±0.1mm. Refers to the cutting precision of the cutter |
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Machine efficiency |
Single-end yield: 98%, Mobility: 95% |
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Capacity |
Shrink tube inserting: 400-500 PCS/H (theoretical calculation) |
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Weight |
400KG |
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Dimensions |
L3600*W970*H1800mm |
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Air source |
0.6~0.7Mpa (with air pump above 3p) |
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Power Supply |
Single-phase AC 220V, total power 6kw |
Suzhou Crown Electronic Technology
Supply Professional Wire Processing Equipment
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