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Automatic Ultrasonic Metal Wire Welding Equipment Automatic Ultrasonic Metal Wire Welding Equipment

With versatile applications, this ultrasonic metal welding machine is widely used in automotive, electronics, new energy battery, and other high-end manufacturing industries, particularly suitable for wire harness welding, terminal connection, battery tab joining, and other scenarios requiring high precision and fast speed.

Model:
  • WL-D60C
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  • Description
  • Technical Data

○ This machine utilizes high-frequency ultrasonic vibrations (20KHz) combined with controlled pressure to form stable metallurgical bonds between metal workpieces, without the need for solder, flux, or external heating sources. It effectively avoids material annealing deformation, metallographic changes, and surface oxidation, ensuring the original performance of the welded metals is fully preserved.
○ Equipped with a Windows 10 operation interface, the machine features intuitive operation and precise parameter control, making it easy to integrate into automated production lines.
○ With excellent performance indicators, this ultrasonic metal welding machine boasts a maximum stroke of 60mm and is specially suitable for welding copper wires with a cross-sectional area of 4-35mm² (terminal thickness ≤5mm).
○ It supports MES connection and USB data export, enabling real-time monitoring and traceability of production data, which helps enterprises improve production efficiency and quality management level. As a green, efficient, and precise welding solution, it has become an indispensable core equipment for modern intelligent manufacturing.

Model

WL-D60C

Operation Interface

Windows 10

Dimensions

L 1000 × W 800 × H 1895 mm

Weight

0.7 T

Working Voltage

380V ±10%, 50/60Hz

Air Supply

Air hose Ø12 mm, Min. 0.6 MPa

Vibration Frequency

20 KHz

Application Range

4 – 35 mm² (copper wire, terminal thickness ≤ 5 mm)

Generator Power

6 KW

Max. Power Consumption

6 KW

Max. Stroke

60 mm

Welding Horn Cooling

Air cooling

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