jinming precision technology company

Suzhou Crown Electronic Technology

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Cable Dual-Side Marking Tube Insertion & Crimping Equipment Cable Dual-Side Marking Tube Insertion & Crimping Equipment

This fully automatic integrated equipment integrates wire feeding, cutting, stripping, twisting, number tube printing, inserting, terminal crimping and collection in one operation.

Model:
  • WL-SDCHM2030
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  • Features
  • Specifications

○ This fully automatic integrated equipment integrates wire feeding, cutting, stripping, twisting, number tube printing, inserting, terminal crimping and collection in one operation.
○ Fully automatic integrated machine with multiple functional modules: marking tube printing, wire feeding, cutting, stripping, twisting, terminal crimping, casing and collection.
○ Supports both 20mm and 30mm standard marking tubes; other lengths can be customized.
○ High compatibility with 1.0–2.5mm² BVR wires; other wire sizes available on request.
○ PC control with Windows 10 system, supporting direct data input or Excel import.
○ High efficiency up to 400 pcs/h, stable and reliable for mass production.
○ Dual-head mixed crimping for UT/OT/IT and tubular terminals.
○ Complete fault detection and alarm functions for safe and stable operation.
○Automatic bulk terminal feeding and positioning, reducing manual operation.

Model

WL-SDCHM2030

Modules

Number tube printing module, wire tying & pay-off module, wire cutting & stripping module, casing module, front-end wire flattening module, wire collecting device, Excel report data sorting & saving module, wire twisting & terminal crimping module, bulk terminal feeding module, automatic terminal pick-up & positioning module

Standard Tube Length

20mm or 30mm (other lengths require customization)

Printable Characters per Tube Length

20mm tube: 7 characters (Font No.4), 11 characters (Font No.3)• 30mm tube: 10 characters (Font No.4), 19 characters (Font No.3)

Operating System

Windows 10, Excel compatible

Control Mode

All-in-one PC with PC software control

Data Input Method

Direct input via PC software or Excel import

Communication Interface

USB and RS232 serial port

Casing Option

With or without casing

Number Tube Character Direction

Free selection of character direction for front/end number tubes

Applicable Wire Types

Standard BVR insulated wires: 1.0, 1.5, 2.5 mm² (plastic insulation diameter ±0.1mm)• Wires below 0.75mm² or above 6.0mm² require customization

Stripping & Flattening

Stripping length and half-stripping size adjustable via software; front-end wire can be optionally flattened/bent

Max Wire Length per Bundle

1mm²(500m); 1.5mm²(300m); 2.5mm²(200m); 4mm²(100m) Longer lengths require customization

Wire Cutting Length Range

250mm – 20000mm

Production Efficiency

400 pcs/h (based on 800mm wire length, same front/end code, front tube terminal, end U-terminal)

Basic Fault Detection

Automatic real-time detection for wire shortage, number tube shortage, ribbon shortage, terminal shortage, and low air pressure; device stops and alerts

Advanced Fault Detection

Detection for failed number tube pick-up, casing jamming, wire channel blockage, and wire feeding module jamming; device stops and displays fault details

Emergency Stop

Manual emergency stop and software stop functions available

Finished Product Collection

Finished cased wires collected in a slot for easy transfer and identification

Cooling Method

Forced air cooling

Power Supply

220VAC/50Hz, 2200W

Terminal Crimping

PC-controlled servo motor-driven crimping pliers

Terminal Feeding

Automatic bulk terminal feeding (4 sets of UT/OT, 4 sets of tubular terminals); mechanical fingers pick and position terminals

Terminal Compatibility

Dual-head mixed crimping for UT/IT terminals; 2 stations, 8 terminal sizes per station

Crimping Process

Completed via terminal pick-up, wire pick-up, wire stripping, wire twisting, wire insertion, and lug crimping

Standard Casing Molds

1 set of 20mm mold + 1 set of 30mm mold (for 1.0, 1.5, 2.5 mm² wires)

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